Designing an integrated production monitoring and analytics platform to improve Jobs Per Hour and rework ratio
Industries Blog
This article details an AWS solution for improving manufacturing efficiency at an automotive OEM by developing an integrated production monitoring and analytics platform.
- Goal was to increase Jobs Per Hour (JPH) from 10 to 16 and reduce rework ratio from 6% to 2%
- Solution comprised three core components:
- Hardware integrations with PLCs, barcode readers, and touchscreen terminals
- A core application for tracking errors, root cause analysis, and performance metrics
- A virtual "Andon" system for real-time issue tracking and resolution
- Key benefits included:
- Potential 24% improvement in overall JPH
- 1.1% reduction in daily production costs
- 15% reduction in rework time
The platform leverages AWS technologies to provide real-time analytics, automated data capture, and improved production management.
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