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Reducing paint shop downtime with Industrial Data Fabric on AWS

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This article describes how Mahindra AI and AWS built an Industrial Data Fabric to reduce unplanned downtime in automotive paint shops through unified data integration and AI-driven root cause analysis.

  • Unified siloed SCADA, MES, and operational data into a contextualized knowledge graph on AWS
  • Deployed ML-based anomaly detection models using Amazon SageMaker to identify deviations from normal operation
  • Built two specialized AI agents on Amazon Bedrock AgentCore for shift briefings and natural language root cause investigation
  • Reduced Mean Time to Repair (MTTR) by 20% and accelerated horizontal deployment by 30%
  • Integrated Amazon Neptune knowledge graphs, Amazon Athena for time-series analysis, and Amazon OpenSearch for documentation retrieval

The solution establishes a scalable, reusable foundation for AI-driven manufacturing operations that improves decision velocity and operational efficiency across paint shop floors.



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